Projects

DESIGNS FOR INDUSTRIAL SECTOR


Sigma Engineering Solutions has successfully completed a number of projects in various sectors of the industry. These projects were awarded either through direct customers or off-loaded from main consultants or in collaboration with our associates. A few of these competed projects have been listed below.


Alfa Laval India Ltd.

Evaporation Plant at ITC, Bhadrachalam, India

Design of an open steel structure to support various equipments like calendrias, vapour separators, heat exchangers, tanks etc at different levels based on the Indian design codes.


Evaporation Plant at Harinagar Sugar Mills Ltd., Bihar, India

Design of foundations and superstructure for the plant building, Substation, Office building, Cooling Tower, Tankfarm Area, External Piperack etc. based on the Indian design codes.



VERANTIS (Singapore) PTE Ltd.

Scrubber Systems at LANCO SOLAR Pvt. Ltd. Chattisgarh, India.

Analysis and design of process vent and emergency vent scrubber systems based on the Indian design codes.


Off Gas Treatment Plant at QATAR SOLAR TECHNOLOGIES, QATAR.

Analysis and design of incinerator structure, scrubber supporting structure, 50m tall stack supporting structure etc. based on the British design codes.


Scrubber Systems at QATAR SOLAR TECHNOLOGIES, QATAR.

Analysis and design of scrubber supporting structure and a 50m tall stack supporting structure based on the British design codes.



VVF India Ltd.

Coal Based Thermic Fluid Heater Plant at VVF India Ltd., Taloja, India.

Design of foundations and superstructure for the Thermic Fluid Heater Shed, Coal Crusher Plant, Coal Shed, Ash Handling Area, External Piperack, foundations for furnaces, ESP, WHRB, APH, blowers, thermic fluid tank, pumps etc. based on the Indian design codes.


Synthetic Detergent Plant at VVF India Ltd., Taloja, India.

Revamping of existing Building to cater for the new loads of Synthetic Detergent Plant based on the Indian design codes.



Sequoia Energy and Environment Pvt. Ltd.

Distillation plant at SYNERGY Hydrocarbon Recovery, LLC , USA.

Design of open steel structure for a distillation plant. The main feature of this project was to fabricate the entire structure in India and transport the same to USA for final erection. The design was based on AISC codal provisions and using Indian steel sections. The structure was fabricated and mock erected in India and then shipped to USA for final erection.


Distillation and Hydrotreator Plants at Prista Recycling S.A. UZBEKISTAN.

Design of open steel structures for a distillation plant and a hydrotreator plant. The main feature of this project was to fabricate the entire structure for both plants in India and transport the same to the site in Uzbekistan for final erection. The design was based on AISC codal provisions and using Indian steel sections. The structure was fabricated and mock erected in India and then shipped to Uzbekistan for final erection.



Aker Powergas India Ltd.

Bio Fuels Ethanol Plant at Dung Quat, Vietnam.

Design of concrete building for main and production substations, Chiller shed and BOP Control Room building along with the design of steel structures like Power Generation Plant, DDFS Structure, DG shed etc. based on ACI and AISC codes.


Substation Building at IOCL Haldia Refinery.

Design of concrete building for Substation based on Indian codes provisions.



Thyssenkrupp Industrial Solutions (India) Pvt. Ltd.
(Formerly Uhde India Pvt. Ltd.)

SIO Plant at DCW Limited, Tamil Nadu.

Design of concrete buildings for Oxygen Plant, Scrubber Structure, Substation Building, Control Room Building along with the design of steel structures like Ammonia Handling Unit, Filtration Structure, External Pipe Racks etc. based on Indian code provisions.


Compressor Structure at ORASCOM Construction Industries, IOWA, USA.

Design of a large compressor shed in steel construction supporting mezzanine floors, pipe racks, 30MT EOT etc based on American Code provisions.



Plantech Consultants Pvt. Ltd.

WSA Plant at S.P.Viscose Indonesia.

Design of WSA plant structure supporting a SO2 converter on one of the floors along with other equipments like process cooler, interbed cooler, deaerator etc. based on American design codes provisions.


External Piperack at Gulf Cement Saudi Arabia.

Analysis and Design of external pipe rack and road crossings based on American design codes provisions.



VITEC Engineering Consultants

Fractionation Plant at B.P.Refineries Mehsana, India.

Design of Fractionation Plant structure supporting two numbers 40m tall fractionation columns and reboilers based on Indian design codes.



Arya Engineers & Contractors Pvt. Ltd.

Process Plant at Otsuka Chemical (India) Pvt. Ltd. Kotputli Rajasthan.

Analysis and Design of plant foundations and structure for supporting various tanks, pumps, reactors, centrifuge etc on various floors based on Indian design codes provisions.


Modular Extrusion Plant at Ampacet Ranjangaon Pune.

Analysis and Design of modular units of an extrusion plant such that 7 different modules when joined together form the plant structure.



 

OFF SHORE STRUCTURES AND SKIDS


Sigma Engineering Solutions has successfully completed design of skid structures for both onshore and offshore usage. A few of these projects completed by us have been listed below.


Winch Support Structures

Winches of various capacities ranging from 40MT to 120MT capacities for offshore installation were designed for a reputed Norwegian firm based on Eurocode design code requirements.


Black Powder Filter Separator Skid

This skid was analyzed and designed for a reputed firm in the Gulf. The in-place condition as well as lifting condition was considered. The design was based on AISC design code. The lifting analysis was carried out based on DNV specifications.


Pump Skids

Two pump skids for a reputed company in Abu Dhabi were designed for the in-place condition as well as for the lifting condition. The design was based on AISC design code. The lifting analysis was carried out based on DNV specifications.


 

QUANTITY ESTIMATION


Tata Projects Ltd.

Estimation of pre-bid quantities for quoting the project on a lump sum basis.


Unison

Estimation of pre-bid quantities for quoting material handling projects which includes trestles, transfer towers, crusher building, conveyor galleries and others.


GDL

Estimation of quantities for various projects in USA based on construction drawings for purpose of verification of construction cost.


 

DESIGN REVIEW


Designs and drawings on various projects for a reputed chemical and petrochemical company were prepared by other designers .These were reviewed to:

  • Verify the conformance of designs and drawings with the code provisions
  • Suggest possibility of cost savings in the designs

 

DESIGNS FOR HOSPITALITY & COMMERCIAL SECTOR


HOTELS

Design of a 5 star multi-storied hotel building for Rangwani group of Hotels at Ajmer, Rajasthan.


Entertainment Climbing Walls

Design of support structure for entertainment climbing walls at various multiplexes in Pune like E-Square and Mariplex.


 

SOFTWARE TOOLS


Ready to use tools for design

It is observed that the most crucial part of structural design is the foundation and connection design. We at Sigma Engineering have developed ready to use tools for the design of foundations, base plates and connections, taking into considerations all the design code requirements and the appropriate checks.

Features:

  • Provide designs accurately in minimum time and with optimized sizes.
  • Provide design report for the same.
  • Conformance to Indian, American and British Design Codes.

 

TRAINING PROGRAMS


Training programs for Aker Powergas Pvt. Ltd.

Training conducted for engineers having 2 to 4 years of experience which included the following:

  • STAAD modelling, Loads and load combinations, Design parameters & Interpretation of results.
  • Design philosophy for Foundations, Plinth beam, Pedestal, Base Plate & Connection Design.
  • Design philosophy for liquid retaining structures.

We undertake structured programs to upgrade and enhance the skills of budding engineers in educational institutes and corporates.

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